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Salt Spray Testing for LED Therapy Devices — Why It Matters, How We Test, and What the Results Mean

A single drop of sweat on a charging contact is all it takes to start a galvanic corrosion process. Salt spray testing is how we find out whether the materials and coatings can survive it. Salt spray testing (also known as salt fog testing)…

Reliability Testing for LED Therapy Devices — How We Design a Program That Predicts Field Performance

A product that passes every functional test can still fail in the field. The difference is in how we tested for time. Functional testing answers the question: does this product work correctly under nominal conditions at the moment of inspection?…

IQC, IPQC, and FQC — Three Inspection Points, Three Different Jobs, One Quality System

A product that passes final inspection but fails in the field was not lacking a quality check. It was lacking the right quality check at the right time. Quality control is not a single event at the end of a production line. It is a sequence…

First Article Inspection — What It Is, When It Happens, and What We Verify Before a Production Run Begins

The first unit off a production line is not the same as the first unit that will ship to a customer. The difference between them is found in the First Article Inspection. Before a new product enters mass production, before a new tool or mold…

AQL Inspection Guide — How We Use Acceptable Quality Limits to Make Sampling Decisions That Protect the Customer and the Production Line

Quality cannot be inspected into a product. But inspection can catch what process control missed — if the inspection is designed correctly. AQL (Acceptable Quality Limit, formerly Acceptable Quality Level) is the cornerstone of statistical…

Waterproof Testing for Beauty Devices — How We Test What “Waterproof” Actually Means

The word “waterproof” is a marketing claim. The IP rating is a technical specification. The difference matters. When a brand lists a beauty device as “waterproof” or “water-resistant,” it is making a promise to the user about what…
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